How Can You Maximize Space with Pallet Flow Racking?

October 18, 2021

Whether you run a manufacturing business or distribution center, you know that the more products you move, the more productive you’ll be. Of course, with higher levels of productivity come increased profits and a better bottom line.

Time is money in any business, but this is especially true in a warehouse environment. Moving products efficiently, effectively, and safely is key to meeting deadlines and streamlining success. However, in order to be successful, you need to be organized. The right storage solutions are an integral part of the equation, and implementing them so that they go the extra mile for your warehouse can maximize pallet space and enhance productivity.

Below, we’ll discuss how pallet flow racking offers an effective solution for making the most of your warehouse layout and streamlining picking processes.

What Are Pallet Flow Racks?

Pallet flow storage systems, also known as pallet flow racks, are high-density, palletized storage structures that use a combination of racking and flow rails. Think of this solution as a pitched conveyor – pallets are loaded into the backside of a lane, and gravity allows them to travel to the opposite end of the track. It’s a first-in, first-out (FIFO) setup, and after a pallet is picked at the front end of the system, the other pallets move forward into position to be picked next. This strategy is especially useful for warehouse environments that must process a high volume of inventory each day.

Key Benefits of Pallet Flow Racks

Aside from enhancing productivity and creating an efficient, safe, and space-saving storage solution, there are several other benefits associated with pallet flow racking. These include:

  • Simultaneous Loading and Unloading – Workers can actively pick pallets at the front end while others load them at the back.
  • Maximization of Space – Warehouses can eliminate aisles to increase the amount of storage space available and decrease wasted square footage.
  • Enhanced Safety – Pallet flow racks are more than just efficient; they also represent a safer way to store and move materials. Warehouse pallets travel slowly through the system to keep both products and workers safe.
  • Durability – Pallets flow racks are designed to be long-lasting, and because they rely on gravity instead of electronics, they require minimal maintenance and upkeep.

A-Lined Handling Systems: Your Go-To Source for the Best Warehousing Solutions

If you’re looking for an efficient, cost-effective FIFO strategy, pallet flow racks are an excellent option. At A-Lined Handling systems, we offer a variety of high-quality pallet flow systems that can take your warehouse productivity to the next level. Even better, all of our solutions can be custom-engineered to fit your specifications and meet your unique needs. Choose from a variety of add-ons, including column reinforcement and protectors (for areas that forklifts could hit), air-assisted systems, bar grating catwalks, and more.

Ready to reach new productivity heights in your warehouse? Reach out to A-Lined Handling Systems today to learn more about our pallet flow racks. We’re happy to answer your questions and guide you to the best warehouse racking layout for your needs.

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